nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2021, 12, v.48 1-10+19
TBM的刀具改性与辅助破岩技术研究现状
基金项目(Foundation): 四川省国际科技创新合作/港澳台科技创新合作项目:基于天然牙表面拓扑结构的TBM刀具耐磨仿生设计研究(2020YFH0018); 中铁工程服务有限公司技术开发项目:盾构刀盘刀具评价体系及摩擦学优化设计(LR01HX1102Y19044)
邮箱(Email): jzheng168@home.swj;
DOI:
发布时间: 2021-12-15
出版时间: 2021-12-15
移动端阅读
摘要:

硬岩掘进机(TBM)主要依赖滚刀-岩石界面的滚压作用进行隧道掘进作业,滚刀刀圈磨损严重、更换频繁,严重影响TBM掘进效率。本文介绍了TBM滚刀破岩原理与典型失效形式;从滚刀材料改性和结构优化角度归纳总结了TBM刀具改性的研究现状,指出单纯的滚刀改性优化对TBM掘进效率的提升作用有限;进而介绍了水射流、超声、激光和微波等外加物理场辅助破岩技术的研究进展;最后,从岩石力学性能化学弱化角度探讨了辅助破岩技术的新思路。

Abstract:

The tunneling excavation of tunnel boring machines(TBM) mainly relies on the rolling and penetration actions of cutters on rock surface. Due to high hardness and abrasiveness of rock material, serious wear and frequent replacement of cutter rings leads to low efficiency of tunneling. In this paper, main rock breaking mechanisms and typical failure modes of TBM cutters, as well as the modification of cutter material and structure were reviewed and the limitations were pointed out. The research situation of assistant rock breaking techniques including water jet, ultrasound, laser, and microwave was also presented. Finally, a new idea of assistant rock breaking technology was discussed from the perspective of chemical weakening of rock mechanical properties.

参考文献

[1]F. J. Macias,F. Dahl,A. Bruland. New rock abrasivity test method for tool life assessments on hard rock tunnel boring:the rolling indentation abrasion test(RIAT)[J]. Rock Mechanics and Rock Engineering,2016,49(5):1679-1693.

[2]C. Frenzel,H. K?sling,K. Thuro. Factors influencing disc cutter wear[J]. Geomechanik und Tunnelbau:Geomechanik und Tunnelbau,2008,1(1):55-60.

[3]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(1)——TB880E型掘进机在秦岭隧道施工中的应用[J].现代隧道技术,2002,39(5):1-11.

[4]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(2)——TB880E型掘进机在秦岭隧道施工中的应用[J].现代隧道技术,2002,39(6):1-12.

[5]孙红,周鹏,孙健,等.岩石隧道掘进机滚刀受力及磨损[J].辽宁工程技术大学学报(自然科学版),2013,32(9):1237-1241.

[6]赵伏军.动静载荷耦合作用下岩石破碎理论及试验研究[D].长沙:中南大学,2004.

[7]孙伟,张旭,赵奎山.基于密实核理论的单滚刀多阶段受力预测模型[J].机械设计与制造,2015(6):9-12.

[8]孙红,周鹏,孙健,等.岩石隧道掘进机滚刀受力及磨损[J].辽宁工程技术大学学报(自然科学版),2013,32(9):1237-1241.

[9]ROSTAMI J, OZDEMIR I. A new model for performance prediction of hard rock TBMs[C]. Rapid Excavation and Tunneling Conference. Boston:MA,AIME,1993:793-809.

[10]赵正阳.高品质TBM用盘形滚刀刀圈研制[D].秦皇岛:燕山大学,2016.

[11]杨宏欣.浅谈隧道施工中TBM滚刀失效及刀具管理[J].建筑机械化,2007(12):60-62.

[12]姜桥.浅谈TBM刀具失效形式及影响因素[J].工程机械与维修,2018(3):82-83.

[13]Yu H,Tao J,Huang S,et al. A field parameters-based method for real-time wear estimation of disc cutter on TBM cutterhead[J].Automation in Construction,2021(124):103603.

[14]Chen Q,Lang J. Identification on rock and soil parameters for vibro-cutting rock by disc cutter based on fuzzy radial basis function neural network[C]. MATEC Web of Conferences. EDP Sciences,2018(175):03073.

[15]Karami M,Zare S,Rostami J. Introducing an empirical model for prediction of disc cutter life for TBM application in jointed rocks:case study, Kerman water conveyance tunnel[J]. Bulletin of Engineering Geology and the Environment,2021,80(5):3853-3870.

[16]蒋金哲,王锴,郭浩,等.新型TBM刀圈材料微观组织及耐磨性能研究[J].摩擦学学报,2021,41(1):17-26.

[17]向源,胡锋,周雯,等.盾构机滚刀刀具用钢研究现状及进展[J].钢铁研究学报,2021,33(2):91-102.

[18]张孟琦. TBM刀具材料力学性能测试分析[D].长春:吉林大学,2018.

[19]张占普,杜文华,朱长清,等.盾构滚刀的失效分析及H13E刀圈坯新材料[J].河北冶金,2011(10):16-18.

[20]李仕宏,吕志峰,刘富来,等.盾构机用滚刀刀圈材料的分析[J].凿岩机械气动工具,2013(4):34-41.

[21]张忠健,谢浩,林国标,等.盾构机盘型滚刀刀圈关键材料设计与试制[J].硬质合金,2013,30(6):326-331.

[22]吴峰. TBM盘形滚刀贯入度与结构参数优化设计研究[D].长沙:中南大学,2012.

[23]薛静.盘形滚刀切削力影响因素及滚刀刃形优化设计研究[D].长沙:中南大学,2010.

[24]Teale R. The mechanical excavation of rock-experiments with roller cutters[C]. International Journal of Rock Mechanics and Mining Sciences&Geomechanics Abstracts. Pergamon,1964,1(1):63-78.

[25]薛静,夏毅敏,周易,等.盘形滚刀切削单因素对切削力影响的研究[J].现代制造工程,2012(9):4-8.

[26]孙伟,郭莉,周建军,等. TBM双滚刀破岩过程模拟及刀圈结构设计[J].煤炭学报,2015,40(6):1297-1302.

[27]J Roby,T Sandell,J Kocab,et al. The current state of disc cutter design and development directions[C]. Proceeding of 2008 North American Tunneling Conference. San Francisco,2008(4):36-45.

[28]谭青,张魁,周子龙,等.球齿滚刀作用下岩石裂纹的数值模拟与试验观测[J].岩石力学与工程学报,2010,29(1):163-169.

[29]吴帆,殷丽君,张浩,等.镶齿滚刀破岩机理及效率的旋转破岩试验[J].中国公路学报,2018,31(10):150-159.

[30]袁超,唐莉梅,余立新,等.盾构机盘形滚刀刀圈与地层适应性分析[J].隧道建设,2009,29(S1):9-11.

[31]T Shepel,B Grafe,P Hartlieb,et al. Evaluation of cutting forces in granite treated with microwaves on the basis of multiple linear regression analysis[J]. International Journal of Rock Mechanics and Mining Sciences,2018(107):69-74.

[32]Farmer I W,Attewell P B. Rock penetration by high velocity water jet A review of the general problem and an experimental study[J]. International Journal of Rock Mechanics and Mining Sciences&Geomechanics Abstracts,1965,2(2):135-153.

[33]Rehbinder G. A theory about cutting rock with a water jet[J].Rock Mechanics,1980,12(3):247-257.

[34]Zheng Y L,He L. TBM tunneling in extremely hard and abrasive rocks:Problems,solutions and assisting methods[J]. Journal of Central South University,2021,28(2):454-480.

[35]孟德光.高压脉冲射流辅助机械冲击破岩性能研究[D].徐州:中国矿业大学,2019.

[36]程效锐,张舒研,马亮亮,等.高压水射流技术的应用现状与发展前景[J].液压气动与密封,2019,39(8):1-6.

[37]Wang F D, Miller R. High pressure water jet assisted tunneling[C]. Las Vegas,USA:Rapid Excavation and Tunneling Conference,1976:649-676.

[38]Ciccu R, Grosso B. Improvement of disc cutter performance by water jet assistance[J]. Rock mechanics and rock engineering,2014,47(2):733-744.

[39]Zhang J,Li Y,Zhang Y,et al. Using a high-pressure water jet-assisted tunnel boring machine to break rock[J]. Advances in Mechanical Engineering,2020,12(10):1-16.

[40]Fenn O. The use of water jets to assist free-rolling cutters in the excavation of hard rock[J]. Tunnelling and Underground Space Technology Incorporating Trenchless Technology Research,1989,4(3):409-417.

[41]黄飞,卢义玉,李树清,等.高压水射流冲击速度对砂岩破坏模式的影响研究[J].岩石力学与工程学报,2016,35(11):2259-2265.

[42]康勇,王晓川,卢义玉,等.磨料射流辅助三翼钻头破岩实验研究[J].中国矿业大学学报,2012,41(2):212-218.

[43]朱团辉,李光,周小磊,等.硬岩掘进机高压水耦合破岩影响因素实验研究[J].液压与气动,2021,45(5):157-163.

[44]李晓辉.超声波激励下岩石的振动效应实验研究[D].徐州:中国矿业大学,2019

[45]文杰.超声波激励与机械冲击复合破岩机理研究[D].徐州:中国矿业大学,2019.

[46]王思雯,雷媛,林斐,等.岩石频率的实验研究[J].中国科技信息,2010(9):68-69.

[47]李晓辉.超声波激励下岩石的振动效应实验研究[D].徐州:中国矿业大学,2019.

[48]Zhao D,Zhang S,Zhao Y,et al. Experimental study on damage characteristics of granite under ultrasonic vibration load based on infrared thermography[J]. Environmental Earth Sciences,2019,78(14):1-12.

[49]黄家根,汪海阁,纪国栋,等.超声波高频旋冲钻井技术破岩机理研究[J].石油钻探技术,2018,46(4):23-29.

[50]Fernando P,Zhang M,Pei Z. Rotary ultrasonic machining of rocks:An experimental investigation[J]. Advances in Mechanical Engineering,2018,10(3):1-9.

[51]杨威,李磊,赵延旭,等.共振碎岩理论的初步探究[J].能源技术与管理,2007(4):7-9.

[52]田仲喜.超声波激励岩石破碎影响因素实验研究[D].徐州:中国矿业大学,2018.

[53]韩君鹏,赵大军,张书磊,等.基于离散元的超声波振动辅助TBM滚刀碎岩分析[J].钻探工程,2021,48(3):46-55.

[54]Moavenzadeh F,Mcgarry F J,Williamson R B. Use of laser and surface active agents for excavation in hard rocks[C]. Houston,Texas:Society of Petroleum Engineers,Fall Meeting of the Society of Petroleum Engineers of AIME,1968:1-16.

[55]张恒,王广新.激光钻井:理解激光和岩石相互作用原理[J].石油石化节能,2009,25(8):38-39.

[56]永胜.阐述高效破岩前沿钻井技术[J].中国化工贸易,2012(4):8-8.

[57]Khan N,Abas N,Kalair A. Pulsed and Continuous Wave(CW)Lasers in the Oil,Gas,Coal and Ignition Industries[J]. Lasers in Engineering,2015,3-4(30):137-157.

[58]孙嘉楠.激光照射岩石破碎机理研究[D].青岛:中国石油大学(华东),2018.

[59]官兵,李士斌,张立刚,等.激光破岩技术的研究现状及进展[J].中国光学,2020,13(2):229-248.

[60]Ramezanzadeh A, Hood M. A state-of-the-art review of mechanical rock excavation technologies[J]. Journal of Mining and Environment,2010(1):29-39.

[61]易先中,高德利,明燕,等.激光破岩的物理模型与传热学特性研究[J].天然气工业,2005(8):62-65.

[62]Xu Z,Reed C B,Konercki G,Parker R A,Gahan B C,Batarseh S,Graves R M,Figueroa H,Skinner N. Specific energy for pulsed laser rock drilling[J]. Journal of Laser Applications,2003,15(1):25-30.

[63]李美艳,韩彬,张世一,等.岩石表面激光射孔实验研究[J].激光杂志,2015,36(7):44-47.

[64]牟海维,辛朋辉,罗伟.岩石内含物对激光破岩的影响[J].山东科学,2017,30(2):126-132.

[65]Gwarek W K,Celuch-Marcysiak M. A review of microwave power applications in industry and research[C]. International Conference on Microwaves,Radar and Wireless Communications.Warszawa,2004:843-848.

[66]Kingman S W,Jackson K,Bradshaw S M,et al. An investigation into the influence of microwave treatment on mineral ore comminution[J]. Powder Technology,2004,146(3):176-184.

[67]Hassani F, Nekoovaght P M, Gharib N. The influence of microwave irradiation on rocks for microwave-assisted underground excavation[J]. Journal of Rock Mechanics and Geotechnical Engineering,2016,8(1):1-15.

[68]Zheng Y,Ma Z,Zhao X,et al. Experimental investigation on the thermal,mechanical and cracking behaviours of three igneous rocks under microwave treatment[J]. Rock Mechanics and Rock Engineering,2020,53(8):3657-3671.

[69]Batchelor A R,Jones D A,Plint S,et al. Deriving the ideal ore texture for microwave treatment of metalliferous ores[J]. Minerals Engineering,2015(84):116-129.

[70]Hassani F, Nekoovaght P M, Gharib N. The influence of microwave irradiation on rocks for microwave-assisted underground excavation[J]. Journal of Rock Mechanics and Geotechnical Engineering,2016,8(1):1-15.

[71]Gushchin V V,Kuznetsov V V,Chernikov V A,et al. Driving horizontal workings by means of an entry drifting machine with electrothermomechanical cutting[J]. Soviet Mining,1979,15(2):133-137.

[72]Protasov Y I,Kuznetsov V V,Merzon A G,et al. A study of electrothermomechanical destruction of hard rocks with a rotary heading machine[J]. Soviet Mining,1984,20(6):462-467.

[73]Koiwa T,Shiratori Y,Takahashi H,et al. Rock breaking by microwave radiation-effects of local heating and thermal fracture[J].Nagase,Yokosuka,Japan:Ministry of Transport,1975(14):181-209.

[74]Sikong L,Bunsin T. Mechanical property and cutting rate of microwave treated granite rock[J]. Songklanakarin Journal of Science and Technology,2009(31):447-452.

[75]Jones D A,Kingman S W,Whittles D N,et al. The influence of microwave energy delivery method on strength reduction in ore samples[J]. Chemical Engineering&Processing Process Intensification,2007,46(4):291-299.

[76]周科平,薛轲,刘涛影.微波作用下砂岩孔隙结构演化及强度劣化的试验研究[J].矿冶工程,2020,40(2):6-11.

[77]岳汉威,马振珠,包亦望.酸腐蚀作用对岩石的接触变形和损伤的影响[J].中南大学学报(自然科学版),2011,42(5):1282-1289.

[78]E. Mohtarami,A. Baghbanan,M. Eftekhari,et al. Investigating of chemical effects on rock fracturing using extended finite element method[J]. Theoretical and Applied Fracture Mechanics,2017(89):110-126.

[79]赵国飞,康天合,杨永康,等.工作面直接过陷落柱的盐酸软化法及其试验研究[J].采矿与安全工程学报,2014,31(1):97-101.

基本信息:

中图分类号:U455.31

引用信息:

[1]聂佳辉,吴志鑫,雷磊,等.TBM的刀具改性与辅助破岩技术研究现状[J].机械,2021,48(12):1-10+19.

基金信息:

四川省国际科技创新合作/港澳台科技创新合作项目:基于天然牙表面拓扑结构的TBM刀具耐磨仿生设计研究(2020YFH0018); 中铁工程服务有限公司技术开发项目:盾构刀盘刀具评价体系及摩擦学优化设计(LR01HX1102Y19044)

发布时间:

2021-12-15

出版时间:

2021-12-15

引用

GB/T 7714-2015 格式引文
MLA格式引文
APA格式引文
检 索 高级检索